Epoxy-free Production
A safer, cleaner, and more sustainable way to manufacture protective footwear components.
What Does "Epoxy-Free" Mean?
Eco Cap is produced entirely without epoxy resin. Instead, we use polyamide derived from recycled marine plastic, making the process safer for both people and the planet.
While this may result in slightly higher costs, it allows us to ensure significantly improved working
conditions in the manufacturing process. Additionally, by avoiding the extensive use of the
environmental toxin BPA, which is still commonly employed to produce epoxy resin in conventional
composite cap production.
"Our epoxy-free approach means cleaner air, safer workplaces and more responsible production."
Why Epoxy-Free Matters
Health hazards during production
Epoxy resin is made by mixing chemical components that can release harmful fumes.
These fumes irritate the eyes, skin and respiratory system, posing health risks to workers.
Skin and respiratory sensitization
Prolonged or repeated exposure can cause allergic reactions, breathing difficulties or even severe asthma due to increased sensitivity.
Skin contact and irritation
Because epoxy resin is a strong adhesive, direct contact can cause irritation or rashes and it can be difficult to remove from the skin.
Environmental impact
Epoxy production uses toxic chemicals that contribute to air and water pollution. The material is not easily biodegradable and can persist in the environment for a long time.
Occupational hazards
Workers handling epoxy-based products face additional risks from dust, fibers, or resin particles during cutting and sanding processes.
To mitigate these negative consequences, it is important to follow safety guidelines and use protective equipment when working with epoxy resin. Additionally, proper waste management and recycling practices should be implemented to minimize the environmental impact.
Our Two Core Benefits
Sustainability
By using recycled polyamide from marine plastics, Eco Cap helps conserve resources and significantly reduce CO₂ emissions.
Safe Work
The epoxy-free process ensures a clean, fume-free production environment that protects the health of every worker involved.
BPA and Its Impact
Epoxy resin production commonly involves Bisphenol A (BPA) — a chemical known to mimic the hormone estrogen and disrupt the body’s hormonal balance.
Exposure to BPA has been linked to various health problems, developmental problems in children, and increased cancer risks.
In addition to the health concerns, BPA can also have environmental consequences when released through production waste or incineration.
By removing epoxy resin entirely, Eco Cap prevents BPA emissions and ensures that no harmful by-products are released into the workplace or the environment.
Eco Cap proves that innovation and responsibility can go hand in hand
Discover how our epoxy-free production creates safer workplaces and a cleaner planet.